Solutions / Heavy Gauge
Heavy Gauge Thermoforming
Durable large plastic parts from 0.125" to 0.500" gauge. Automotive packaging, equipment covers, OEM components, and returnable packaging systems built for demanding industrial applications.
Request a QuoteHeavy Gauge Applications
Our heavy gauge thermoforming capabilities deliver structural plastic components for industrial and commercial applications
Automotive Packaging
Returnable dunnage, component trays, and protective packaging for automotive manufacturing.
- Custom-fit to part geometry
- Stack or nest configurations
- RFID tracking compatible
- Multi-year service life
Equipment Covers & Kiosks
Rugged machine guards, protective covers, and custom kiosks for industrial applications.
- Impact resistant materials
- Custom mounting points
- Transparent or opaque
- OSHA compliant designs
OEM Components
Precision thermoformed plastic parts for original equipment manufacturers.
- Class A surface finish
- Complex geometries
- In-mold color options
- Structural integrity
Material Handling & Returnable Packaging
Durable totes, trays, and material handling systems built for repeated use.
- High load capacity
- Stackable designs
- Chemical resistant
- Sustainable solutions
Our Capabilities
Large Format Thermoforming
Parts up to 96" x 60" x 36" deep with precision tolerances and consistent quality.
Material Versatility
HDPE, ABS, polycarbonate, PP, and specialty materials for demanding applications.
Structural Engineering
Design optimization for load-bearing components and high-impact applications.
5-Axis CNC Trimming
Precision cutting and finishing for complex geometries and tight tolerances.
Technical Specifications
Why Choose Our Heavy Gauge Solutions?
Structural Strength
Heavy gauge materials provide superior impact resistance and load-bearing capacity for demanding industrial applications.
Cost-Effective Manufacturing
Thermoforming offers lower tooling costs and faster turnaround compared to injection molding for medium to large parts.
Design Flexibility
Complex undercuts, textures, and large format parts that would be difficult or impossible with other processes.
Sustainable Solutions
Returnable packaging eliminates waste, while recyclable materials support circular economy initiatives.
Ready to Start Your Heavy Gauge Project?
Get a fast quote for your automotive packaging, equipment covers, or custom heavy gauge thermoforming needs.