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Solutions / Thin Gauge

Thin Gauge Thermoforming

High-volume precision packaging solutions from 0.010" to 0.125" gauge. Blister packs, clamshells, medical trays, and custom industrial packaging manufactured to exact specifications.

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Thin Gauge Applications

Blister Packaging

Crystal-clear retail packaging that protects products while maximizing shelf appeal.

  • Hang tab or face seal
  • Custom print options
  • Tamper-evident designs
  • Clamshell variations
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Medical Device Trays

Sterile packaging solutions supporting FDA and ISO documentation requirements.

  • Controlled inspection & packing
  • Peel-seal compatible
  • Custom compartments
  • Sterilization ready
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Clamshell Packaging

Secure retail packaging with superior product visibility and theft deterrence.

  • Hinged or separate halves
  • Stack-friendly design
  • RPET recyclable options
  • Snap-fit closures
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Industrial Component Trays

Precision trays for parts organization, protection, and logistics efficiency.

  • Custom cavity design
  • ESD options available
  • Stackable or nestable
  • Divider configurations
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ESD Anti-Static Packaging

Conductive and static-dissipative packaging for sensitive electronics.

  • Surface resistivity tested
  • Permanent ESD protection
  • Black or custom colors
  • Component-specific design
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Our Capabilities

Rotary Thermoforming

High-speed continuous production for volumes from 50,000 to millions of parts annually.

Material Expertise

PET, PETG, RPET, HIPS, PP, and specialty materials including recycled content options.

Climate-Controlled Packing

Dedicated, climate-controlled room for inspection and packing of medical and sensitive components.

Rapid Prototyping

Fast sampling with aluminum or composite tooling before committing to production molds.

Technical Specifications

Material Gauge Range
0.010" - 0.125" (0.25mm - 3.2mm)
Maximum Sheet Width
54 inches (1372mm)
Maximum Part Depth
8 inches (203mm)
Minimum Production Volume
10,000 pieces per run
Lead Time (Prototype)
2-3 weeks
Lead Time (Production)
4-6 weeks after approval

Why Choose Our Thin Gauge Solutions?

High-Volume Production

Our rotary thermoforming lines run continuously, delivering consistent quality at scale.

Material Flexibility

From crystal-clear PET to recycled RPET, ESD conductive plastics to medical-grade materials.

Quality Assurance

ISO 9001:2015 certified processes with a dedicated climate-controlled room for inspection and packing.

Thin gauge thermoforming production

Ready to Start Your Thin Gauge Project?

Get a fast quote for your blister packaging, medical trays, or custom thin gauge thermoforming needs.