Solutions / Thin Gauge

Thin Gauge Thermoforming

High-volume precision packaging solutions from 0.010" to 0.125" gauge. Blister packs, clamshells, medical trays, and custom industrial packaging manufactured to exact specifications.

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Thin Gauge Applications

Blister Packaging

Crystal-clear retail packaging that protects products while maximizing shelf appeal.

  • Hang tab or face seal
  • Custom print options
  • Tamper-evident designs
  • Clamshell variations
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Medical Device Trays

Sterile packaging solutions meeting FDA and ISO compliance standards.

  • Cleanroom manufacturing
  • Peel-seal compatible
  • Custom compartments
  • Sterilization ready
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Clamshell Packaging

Secure retail packaging with superior product visibility and theft deterrence.

  • Hinged or separate halves
  • Stack-friendly design
  • RPET recyclable options
  • Snap-fit closures
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Industrial Component Trays

Precision trays for parts organization, protection, and logistics efficiency.

  • Custom cavity design
  • ESD options available
  • Stackable or nestable
  • Divider configurations
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ESD Anti-Static Packaging

Conductive and static-dissipative packaging for sensitive electronics.

  • Surface resistivity tested
  • Permanent ESD protection
  • Black or custom colors
  • Component-specific design
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Our Capabilities

Rotary Thermoforming

High-speed continuous production for volumes from 50,000 to millions of parts annually.

Material Expertise

PET, PETG, RPET, HIPS, PP, and specialty materials including recycled content options.

Cleanroom Capability

ISO Class 8 cleanroom environment for medical device and pharmaceutical packaging.

Rapid Prototyping

Fast sampling with aluminum or composite tooling before committing to production molds.

Technical Specifications

Material Gauge Range
0.010" - 0.125" (0.25mm - 3.2mm)
Maximum Sheet Width
54 inches (1372mm)
Maximum Part Depth
8 inches (203mm)
Minimum Production Volume
10,000 pieces per run
Lead Time (Prototype)
2-3 weeks
Lead Time (Production)
4-6 weeks after approval

Why Choose Our Thin Gauge Solutions?

High-Volume Production

Our rotary thermoforming lines run continuously, delivering consistent quality at scale.

Material Flexibility

From crystal-clear PET to recycled RPET, ESD conductive plastics to medical-grade materials.

Quality Assurance

ISO 9001:2015 certified processes with cleanroom capabilities for medical packaging.

Thin gauge thermoforming production

Ready to Start Your Thin Gauge Project?

Get a fast quote for your blister packaging, medical trays, or custom thin gauge thermoforming needs.