Solutions / Custom Plastic Parts
Custom Plastic Parts for Data Centers
Data center plastic fabrication in Greenville, SC. CNC-routed HDPE duct bank spacers are one line. Heavy-gauge thermoformed covers, housings, trays, and panels are a separate line.
Request a QuoteTwo processes, one plant
Duct bank spacers are CNC-routed HDPE sheet. Covers, housings, trays, and panels are heavy-gauge thermoformed parts.
CNC HDPE sheet
Duct bank and conduit spacers are CNC-routed HDPE sheet with holes. They are not thermoformed. Thickness is typically 3/8 in or 1/2 in, cut from your drawing.
- Custom hole arrays from the conduit schedule
- Flow, rebar, and ground-wire holes when the drawing calls for them
- Ship to the data center jobsite
Heavy-gauge thermoformed parts
Equipment covers, shrouds, housings, trays, cable organizers, large panels, and cabinet skins are heavy-gauge thermoformed parts.
- Forming envelope up to 60 × 100 in
- Heavy gauge 0.030–0.500 in
- HDPE, HMWPE, ABS, HIPS, PET/PETG, polycarbonate, PVC, and LDPE
Data center applications
CNC sheet and heavy-gauge thermoforming stay on separate lines.
Underground duct banks
CNC-routed HDPE sheet with holes for concrete-encased conduit banks. These boards are not thermoformed.
Equipment covers and shrouds
Heavy-gauge thermoformed covers, shrouds, and housings for data center equipment.
Trays, panels, and cabinet skins
Heavy-gauge thermoformed trays, large panels, and cabinet skins.
Forming envelope and materials
Thermoformed parts use HDPE, HMWPE, ABS, HIPS, PET/PETG, polycarbonate, PVC, and LDPE. Duct bank spacers are CNC-routed HDPE sheet with holes. They are not thermoformed.
Why Choose Blue Ridge Thermoforming?
- Greenville, SC — 184 Commerce Center
- ISO 9001:2015 quality system
- CNC HDPE duct bank spacers and heavy-gauge thermoformed covers, housings, trays, and panels in the same plant
- Ship to the data center jobsite

Data Center Plastic Parts FAQs
Are data center duct bank spacers thermoformed?
No. Duct bank and conduit spacers are CNC-routed HDPE sheet with holes. They are not thermoformed.
Which data center parts are heavy-gauge thermoformed?
Equipment covers, shrouds, housings, trays, cable organizers, large panels, and cabinet skins are heavy-gauge thermoformed parts. The forming envelope is up to 60 × 100 in, and heavy gauge runs 0.030–0.500 in.
Let's Build Something That Performs
Tell us whether you need CNC HDPE duct bank spacers, heavy-gauge thermoformed covers and housings, or both. The quote form is the same path either way.