184 Commerce Center, Greenville, SC 29615

Solutions / Custom Plastic Parts

Custom Plastic Parts for Data Centers

Data center plastic fabrication in Greenville, SC. CNC-routed HDPE duct bank spacers are one line. Heavy-gauge thermoformed covers, housings, trays, and panels are a separate line.

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Two processes, one plant

Duct bank spacers are CNC-routed HDPE sheet. Covers, housings, trays, and panels are heavy-gauge thermoformed parts.

CNC HDPE sheet

Duct bank and conduit spacers are CNC-routed HDPE sheet with holes. They are not thermoformed. Thickness is typically 3/8 in or 1/2 in, cut from your drawing.

  • Custom hole arrays from the conduit schedule
  • Flow, rebar, and ground-wire holes when the drawing calls for them
  • Ship to the data center jobsite
Duct Bank Spacers

Heavy-gauge thermoformed parts

Equipment covers, shrouds, housings, trays, cable organizers, large panels, and cabinet skins are heavy-gauge thermoformed parts.

  • Forming envelope up to 60 × 100 in
  • Heavy gauge 0.030–0.500 in
  • HDPE, HMWPE, ABS, HIPS, PET/PETG, polycarbonate, PVC, and LDPE
Equipment Covers & Kiosks

Data center applications

CNC sheet and heavy-gauge thermoforming stay on separate lines.

Underground duct banks

CNC-routed HDPE sheet with holes for concrete-encased conduit banks. These boards are not thermoformed.

Equipment covers and shrouds

Heavy-gauge thermoformed covers, shrouds, and housings for data center equipment.

Trays, panels, and cabinet skins

Heavy-gauge thermoformed trays, large panels, and cabinet skins.

Forming envelope and materials

Thermoformed parts use HDPE, HMWPE, ABS, HIPS, PET/PETG, polycarbonate, PVC, and LDPE. Duct bank spacers are CNC-routed HDPE sheet with holes. They are not thermoformed.

60 × 100 in
Heavy-gauge forming envelope
0.030–0.500 in
Heavy-gauge sheet
3/8 in and 1/2 in
CNC HDPE spacer sheet

Capabilities

Why Choose Blue Ridge Thermoforming?

  • Greenville, SC — 184 Commerce Center
  • ISO 9001:2015 quality system
  • CNC HDPE duct bank spacers and heavy-gauge thermoformed covers, housings, trays, and panels in the same plant
  • Ship to the data center jobsite
Heavy-gauge thermoforming line at Blue Ridge Thermoforming
Heavy-gauge thermoforming line. Duct bank spacers are CNC-routed sheet, not formed on this equipment.

Data Center Plastic Parts FAQs

Are data center duct bank spacers thermoformed?

No. Duct bank and conduit spacers are CNC-routed HDPE sheet with holes. They are not thermoformed.

Which data center parts are heavy-gauge thermoformed?

Equipment covers, shrouds, housings, trays, cable organizers, large panels, and cabinet skins are heavy-gauge thermoformed parts. The forming envelope is up to 60 × 100 in, and heavy gauge runs 0.030–0.500 in.

Let's Build Something That Performs

Tell us whether you need CNC HDPE duct bank spacers, heavy-gauge thermoformed covers and housings, or both. The quote form is the same path either way.

Data Center Plastic Parts | CNC + Thermoforming | BRT USA