Solutions / Thin Gauge / Industrial Packaging
Custom Thin Gauge Thermoformed Industrial Packaging Trays
Blue Ridge Thermoforming delivers custom thin gauge thermoformed industrial packaging engineered for maximum protection, workflow efficiency, and high-volume scalability. Our precision trays are designed to handle irregular shapes, tight tolerances, and demanding manufacturing and logistics environments while reducing damage and improving pack density.
From bearings and pump housings to wire harnesses and electronic assemblies, we create durable, automation-ready trays that simplify your supply chain and lower total packaging costs.
Request a QuoteReliable Industrial Packaging at Scale
Industrial components present unique packaging challenges — complex geometries, precise handling requirements, and the need for consistent performance across thousands of cycles. Our thin gauge thermoformed trays are built specifically for real-world industrial use.
Industrial Applications We Support
- Bearings, pump housings, and machined components
- Capacitors, motors, and electronic assemblies
- Wire harnesses and cable assemblies
- Automotive and industrial sub-components
- Precision parts and tooling protection
Every tray is designed around how your product is actually handled, stored, and shipped — not just how it fits.
Engineered for the Manufacturing Floor
Superior Protection
Protection from impact, abrasion, and vibration
Ergonomic Design
Easier operator handling
Optimized Pack Density
Lower shipping costs
Stackable & Nestable
Efficient storage configurations
Automation Compatible
Full compatibility with robotic pick-and-place systems
If your operation relies on automated workflows, we design the tray with robotics in mind from day one.
Materials & Capabilities
Technical Capabilities
Why Choose Blue Ridge Thermoforming?
With decades of specialized experience in thin-gauge and inline thermoforming, Blue Ridge Thermoforming is a trusted partner for custom industrial packaging.
- ISO 9001:2015 certified quality processes
- Rapid prototyping and custom engineering support
- Scalable production for both low- and high-volume runs
- Trays designed specifically for automation and long-term durability
Industrial Packaging FAQs
What materials are best for industrial thermoformed trays?
We commonly use HIPS, HDPE, PET, and ABS depending on your requirements for impact resistance, chemical resistance, and cost. Our team will recommend the optimal material for your application.
Can industrial trays be designed for automation?
Yes. All our trays can be engineered for robotic handling, consistent orientation, stackability, and seamless integration with automated assembly lines.
What is the maximum size for custom industrial trays?
We can produce trays up to 30" × 36" with material thickness ranging from 0.015" to 0.060".
Are your industrial packaging solutions reusable?
Absolutely. Many of our trays are designed for repeated use, helping customers reduce waste and lower long-term packaging costs.
Let's Build Something That Performs
Start a conversation with our team and see how we can bring your next industrial packaging solution to life.
At Blue Ridge Thermoforming, we turn your specifications into high-performance, cost-effective plastic solutions — from custom trays to heavy gauge dunnage.